Precision Electrochemical Machining
This advanced process removes metal from the work piece by electrochemically dissolving specific quantities of material by predetermined process parameters, which results in an accurately machined, intricate part — the perfect solution for precision orthopedic and surgical components, and more.
Process Operation
Benefits & Capabilities
- Produces highly complex, contoured, intricate shapes
- Tolerances capabilities of 5 microns (.0002 in)
- Processing of Super Alloys, MIM’s components, all grades of Stainless Steel, Titanium, Aluminum & Carbide
- Material Removal Rate (MRR) is not affected by hardness of the metal
- Feed rate 0.1 – 2.0 mm/min
- Roughing, finishing, polishing in one operation
- ,Surface finish Ra ≥ 0.03 microns (1.2 micro inches)
- No burrs, cracking, or material deformation
- sNo stress imparted to the work piece
- Perfect for components with pockets
- Simultaneous multi-part or multi-cavity machining
- “Contact Free” processing—tooling electrode does not make contact with work piece
- No tool wear
Medical Device
Multi-cavity anvils
.
.
Pharmaceutical
Pill press punches
.
Orthopedic
Implants
(multi surface finishes)
Aerospace
Intricate turbine blades
.
Electronics
Micro structured parts
.
Medical Device
Multi-cavity anvils
Pharmaceutical
Pill press punches
Orthopedic
Implants (multi surface finishes)
Aerospace
Intricate turbine blades
Electronics
Micro structured parts
Ready to discuss your Contract Manufacturing Needs?